Davey Water Products DOUBLE WARRANTY promo HAS BEEN EXTENDED!!! Purchases made @ Dowdens Pumping & Water Treatment [Mackay & Rockhampton Branches] before 30th September 2016 are eligible for the Davey Double Warranty!
DOUBLE WARRANTY applies only to specific products listed in the DAVEY DOUBLE WARRANTY CATALOGUE ~ available now in-store.
The DAVEY DOUBLE WARRANTY is activated when your purchases are registered online @ www.daveydoublewarranty.com.au before 30th September 2016.
Davey Water Products DOUBLE WARRANTY promo is ONLY available @ Dowdens Pumping & Water Treatment [Mackay & Rockhampton] ~ your trusted local Davey Water Products MASTER DEALERS!
Peabody Energy Australia have engaged Dowdens Pumping & Water Treatment's [Mackay] Engineering Department & Fabrication Workshop to deliver a Specialised Pontoon Pumping System for use at their Moorvale Coal Mine, located 156 kilometres South West of Mackay, QLD. This project presented a number of challenges for the Dowdens Mackay engineering and fabrication staff, including but not limited to an extremely tight delivery timeline of only 8 weeks!
Peabody Energy's Moorvale Mine is an open-cut coal mine that produces low-volatile pulverized coal injection (PCI) coal, coking coal and thermal coal for export markets. The Moorvale Coal Mine is particularly challenging for its operators due to the coal seam being quite narrow with a number of fault lines. This requires excavators often having to work in confined areas. The three piles that make up the Moorvale coal seams are mined independently of each other.
Dowdens Specialised Pontoon Pumping System was needed to provide Peabody Energy more reliable access to good quality Raw Water from an on-site dam. This raw dam water was then to be pumped directly to the onsite Coal Handling & Preparation Plant (CHPP). The existing supply water was limited and of poor quality. Dowdens new pontoon pumping system allowed for an increased volume of water to be pumped from a dam containing higher quality raw water. Subsequently the Specialised Pontoon Pumping System that Dowdens supplied has helped facilitate an improvement in the CHPP's daily operations.
"This particular project had a tight lead & build delivery timeline (approximately 8 weeks). During this time Dowdens were in regular contact with us, the project coordination and regular contact I received from Dowdens Engineers enabled me to better plan for the delivery and installation of the gangway and pontoon, which required a 100 tonne crane to be booked and ready onsite for the unloading and installation.
Dowdens Engineering Department was prompt and professional in helping resolve revisions in the project scope. The design and the way the pontoon was packaged and delivered added to the "Zero Incidents" achievement during the installation of the Pontoon on site. I was satisfied with the product, price and customer service provided by Dowdens Pumping & Water Treatment - Mackay "
This project required both Dowdens Engineering Dept. & Fabrication Teams to deliver an innovative solution not previously attempted in-house. It was the first time Dowdens had manufactured 12m length gangways or a pontoon with a total weight of over 6 tonne. The total pontoon weight includes all steel work, flooring, pumps, piping etc. and is displaced using HDPE (high density polyethylene) Floats. The longest gangway Dowdens had supplied previously measured 8m in length, with the largest pontoon previously fabricated weighing in at 4.5 tonnes.
The new system meant Dowdens existing in-house designs had to be modified / improved with new floats being selected in order to safely carry the increased platform weight. Additional weight saving measures were implemented by Dowdens Engineers such as the use of light weight / high strength aluminium mesh flooring.
The timeline to design this pontoon pumping solution, manufacture the components and have them delivered to site was extremely tight. Engineering - Concept Design - Drawings & In-House Fabrication of the unique Pontoon Pumping System was completed & delivered to Moorvale Mine within their specified 8 week time frame!
No other pumping / manufacturing / engineering firm in Queensland are able to deliver such an all-encompassing product solution within the above mentioned time-frame.
Dowdens design philosophy for this project was: Fast Turnaround - Cost Effectiveness - Ease of Installation - Simple Plant Operation - Plant Reliability & Reduced Maintenance.
Key Project Features:
BHP Billiton Mitsubishi Alliance (BMA) engaged Dowdens Pumping & Water Treatment [Brisbane] to design, manufacture, install & commission a 200kL / day Sewage Treatment Plant (STP) which included three pump stations and a specialised central control room at their Saraji Coal Mine, located 60km southeast of Moranbah and 200km southwest of Mackay in the Bowen Basin, Central Queensland.
Saraji Coal Mine has coal reserves amounting to 648 million tonnes of coking coal, one of the largest coal reserves in Asia and the world. The mine has an annual production capacity of 5 million tonnes, utilising open-cast extraction methods with a total of 11 coal seams.
Saraji Coal Mine required a new STP due to the existing onsite plant failing to meet release limits and becoming unsafe to operate. Dowdens Brisbane designed a new STP that incorporated the innovative MIRACELL™ Rotating Biological Contactors (RBC). RBC technology is a type of sewage treatment process in which disks that are connected to a shaft are rotated at a very low speed (3.7 rpm) by means of a motor which is equipped with a reduction gear. The MIRACELL™ RBCs are designed such that 40% of the disks remain in the wastewater.
As the discs rotate contact with the wastewater causes turbulence and consequently aeration. As a result of this repetitive process, organisms accumulate on the discs. The organisms receive the necessary oxygen from the air during the rotation of the discs and consume the pollutants existing in the wastewater, converting them to carbon dioxide and water in a totally natural way. The treated water discharged from any MIRACELL™ STP is guaranteed to meet the most stringent discharge standards and may be used for dust suppression, irrigation or directly discharged to a waterway subject to Environmental Authority approval.
MIRACELL™ Sewage Treatment Plants are fully automatic, utilising modular designed RBCs specifically designed for sewage treatment applications in capacities ranging from 50 to 20,000 Equivalent People (treatment of between 10m³ up to 4000m³ per day). Representing the ultimate in sewage treatment systems, a MIRACELL™ STP consumes as little as one fifth of the electricity and requires as little as one third of the space of its competitors based on the activated sludge technology.
Dowdens Pumping & Water Treatment are proud to hold Australia-wide exclusive distribution rights for MIRACELL™ STPs - these systems are most preferred by customers who clearly understand the economic value in purchasing an expertly designed and professionally built system. Offering a comprehensive range of innovative MIRACELL™ STPs, Dowdens provide an all-in-one service approach to each project. From project inception through to final commissioning, our team of industry trained engineers, draftsmen, project managers, sales staff and tradespeople including electricians, fitters, polywelders and plumbers will have you covered!
Dowdens Pumping & Water Treatment [Brisbane] were successful in the initial tendering process as we could deliver a complete turnkey Sewage Treatment Plant solution within the limited project budget, whilst also meeting all of BMA's specifications.
The standalone Sewage Treatment Plant Dowdens Brisbane supplied BMA provided an expertly-designed system that allowed them to meet their regulatory requirements, whilst providing a reliable, easily operated and maintained system. The new Saraji MIRACELL™ STP needed to accommodate the total mine site workforce of 645 Equivalent Persons (EP). Dowdens have designed the Saraji MIRACELL™ STP to treat up to five times the Average Dry Weather Flow rate of 40 kL/day - meaning the STP has the capacity to easily process and treat up to 200kL/day.
The Saraji MIRACELL™ STP and three fibreglass pump stations have been designed to capture and treat all waste influent (both Sewage & Grey Water) from the entire mine site and deliver it to the STP for processing. The system's design had to not only deliver the desired treated effluent quality but also incorporate strict safety requirements while adhering to the Queensland Government's Department of Environment and Heritage Protection stringent environmental conditions.
The Saraji MIRACELL™ STP includes a pH correction system to allow for pH correction. The pH correction dosing system comprises a pH correction chemical storage tank and a dosing pump. An Electromagnetic flow meter installed on the inlet of the chlorine contact tank automatically adjusts the chemical dosing rate based on the incoming treated effluent volume. This ensures the pH on the outlet of chlorine contact tank is always within the range of pH 6-9.
The Saraji MIRACELL™ STP is also equipped with a remote monitoring feature that enables the Saraji Mine operators to check the status of the STP from anywhere in Australia via portable devices such as smartphones or tablets.
Dowdens Pumping & Water Treatment [Brisbane] design philosophy for this project was: Cost Effectiveness - Current Best Practice - Ease of Installation - Simple Plant Operation - Plant Reliability & Reduced Maintenance.
Beginning in June, running through to October 2015 the Saraji Mine MIRACELL™ STP was delivered on time and within budget. Extensive onsite works were undertaken by Dowdens Pumping & Water Treatment to enable the new system to be properly housed and connected to existing site, power and pipework infrastructure. The STPs construction works involved (but was not limited to) civil, electrical, mechanical, hydraulic and structural works utilising Dowdens Infield Service / Installation Crew, Supervisors, Engineers and Project Management.
Key Project Milestones & System Components are listed below:
Dowdens Pumping & Water Treatment's Mackay Branch has completed commissioning of the Moranbah 'whole-of-town' Automated Irrigation System. This Dowdens designed irrigation system was delivered to improve the control and ongoing maintenance of township irrigation within Moranbah, QLD.
Isaac Regional Council (IRC) specified a number of key criteria during the tendering process that the system was to deliver. These system criteria included, but were not limited to: provide the ability for night time automatic irrigation to numerous local Athletics Fields that have previously been irrigated manually (using static sprinklers and travelling irrigators) during the day; to replace an aging irrigation system located on Mills Ave. and achieve an overall reduction in labour relating to ongoing maintenance.
Dowdens Mackay successful tender was centred on an innovative Central Control System that enabled remote monitoring and maintenance of the 52 irrigation sites throughout Moranbah. The Dowdens designed controller is based in the Goonyella Road Council Depot. Dowdens Central Control System comprises of a desktop computer, irrigation software, an online weather station and localised communication/data collection infrastructure (routers, modem and radio transmitters/receivers).
This irrigation system is the first time Central Control System architecture has been utilised anywhere in the Isaac Regional Council shire. The system transmits all data collected / collated via several forms of communication i.e. radio frequencies, internet connection (Wi-Fi / 3G) and direct wired connections.
The Dowdens designed Central Control System has the ability to communicate to all Toro Sentinel Controllers via either radio frequency or internet connection. The operator has the ability to program and monitor all controllers via the Central Controller. The operator can set independent watering days, start times and run times for each and every station (valve) connected to Sentinel Controllers. Each day a detailed activity report is sent to all operators notifying them of all system activities, such as no. of actual stations operated, how long for, if any stations recorded abnormal flow (high or low), system communication success or failures, abnormal solenoid coil current (high or low) and the status of all soil moisture sensors. Reports can easily be generated to show the history of all/specific system activities such as those listed above.
A wireless Weather Station and remote Soil Moisture Sensors were installed and connected to the Central Controller to efficiently monitor the regions weather conditions in real-time, and then adjust the systems parameters accordingly. The Weather Station and remote Soil Moisture Sensors are used primarily to prevent irrigation occurring during and after localised rain events and to calculate Evapotranspiration (ET) based irrigation running times. For example the Central Control System is programmed to turn all irrigation off for 3 days (adjustable timeframe) when more than 10mm of rain is received on any 1 day (adjustable timeframe). Weather Station calculates the daily ET and automatically adjusts irrigation duration accordingly (lower ET = lower run time).
This systems has provided IRC control and monitoring capabilities of 52 irrigation sites throughout Moranbah from one central site. Delivering vastly improved energy and water use efficiencies this Dowdens designed irrigation systems features automatic shutdown of all irrigation during rain events; automatic adjustment of irrigation run times based on ET; daily automatic reporting of all irrigation sites activity; automatic irrigation for 75% of median strips located on Mills Avenue; addition of quick coupler valves to flush lateral lines thereby minimising blockages; automatic irrigation of Little Athletics / AFL Sporting fields resulting in reduced labour required for manual setup of irrigators; reduction of effluent contact with public via system only watering at night; filters on effluent mainline have minimised blockages to irrigation valve and sprinklers, thereby reducing labour required to clear blockages.
Dowdens Pumping & Water Treatment's design philosophy for this project was: Cost Effectiveness - Current Best Practice - Ease of Installation - Simple & Effective System Operation - System Reliability & Delivering Greatly Reduced Ongoing Maintenance Requirements.
Moranbah Township Irrigation ~ Key System FEATURES & Components:
CENTRAL CONTROL ROOM Components
TORO Sentinel Water Management System software - EATON Computer with Printer, Router, UPS - DAVIS Vantage Pro2Plus Weather Station Console (Inside Temperature, Humidity, Barometric Pressure Sensors) - DAVIS Vantage Pro2Plus Integrated Sensor Suite (Anemometer, Tipping Rain Collector, UV Sensor, Solar Radiation Sensor, Outside Temperature Sensor, Outside Humidity Sensor) - WEATHERLINK Software - TORO NSN Support Systems (24/7 Phone Support for IRC operators)
FIELD CONTROLLERS Overview
Field (or Satellite) Controllers were installed at 52 sites throughout Moranbah. These units control the irrigation at their respective sites by direct wire connection to solenoid valves. The field controllers act as stand alone units, operating independently from the central controller. However all of the Controller's programming information comes via the Central Controller. This allows Field Controllers to operate even if the Central Controller is not operational for any reason (loss of power, phone network outages etc.). The Central Controller and Field Controllers automatically communicate at the end of each day to tabulate current programming changes, and again each morning to receive detailed system activity reports. The Field Controllers can be powered by AC if available on site, or DC via by 12V batteries trickle charged by solar panels.
Controllers were either mounted on existing structures or on Dowdens fabricated galvanised steel posts, hinged to allow access from ground level. Each of the 4 irrigated Sports Field sites have a wireless soil moisture sensor attached. The Field Controllers can be set to prevent watering when the soil moisture is above 50% of capacity (all are adjustable). A Mobile Soil Moisture Sensor was also supplied to allow IRC operators to manually test and record soil moisture levels at any location. All Field Controllers have a built in radio for communication to a 'Base' or 'Node' Controller. Base Controllers also have a 3G modem to communicate with the Central Controller.
MILLS AVENUE - MEDIANS IRRIGATION Overview
This portion of the project involved the design, supply and installation of 17 irrigation systems for all median strips on Mills Avenue, Moranbah (running from Goonyella Road to Clements Street). The existing systems were old, had unreliable battery powered controllers and required high levels of IRC operator maintenance. Most of the medians were generally turf with established large trees, approximately 10 metres wide, ranging anywhere from 10 - 230 metres long.
Each median irrigation system that Dowdens supplied consisted of: DC Sentinel Controller with radio, battery, panel, antenna, hinged pole, connection to existing Effluent mainline, flow sensors, isolation ball valves, solenoid valves / valve boxes, Toro T5 pop-up sprinklers with flexible risers and quick coupler valves placed at the end of the lines for flushing purposes.
LITTLE ATHLETICS / AFL FIELD IRRIGATION Overview
This portion of the project involved the design, supply and installation of an irrigation system for the Moranbah Little Athletics Field. The existing system consisted of a large travelling irrigator, which involved the IRC operator setting up the machine, manually turning it on and off and moving it to each position on the field. This produces uneven watering and often resulted in irrigation needing to undertaken during the day which goes against the applicable effluent re-use guidelines.
The irrigation system that Dowdens supplied incorporated: AC Sentinel Controller with radio & antenna (also incorporating AFL coverage), connection to existing Effluent mainline, 80 mm semi-automatic filter, flow sensors, isolation ball valves, solenoid valves / valve boxes, Toro 640 pop-up sprinklers with articulated risers and a wireless soil moisture sensor was installed on the AFL field to monitor soil moisture content.
MAINLINE FILTERS Overview
This portion of the project involved the design, supply and installation of semi-automatic filters at various locations along the effluent mainline. A 200 mm filter was installed in the mainline behind Moranbah High School, a 100 mm filter at Tallon Street and an 80 mm filter at the Athletics / AFL Field. Each of these filters included galvanised steel pipework to allow filters to be mounted above ground, isolation valves, filter, concrete pad and a Dowdens fabricated lockable enclosure. The filters are easily cleaned by opening a valve / turning a handle to allow the suction scanners to clean the entire filter without needing the removal of the element - a huge time saver for the IRC operators.
Dowdens Pumping and Water Treatment have successfully designed, manufactured and commissioned a self-contained Solar Emergency Eye Wash and Safety Shower. The safety station incorporates both safety shower and eye wash facilities, which are supplied from a water tank via a solar powered Grundfos pump.
This unit was designed and manufactured to comply with Australian Standards AS4775-2007.
Dowdens supplied the portable Solar Eye Wash and Safety Shower station to Downer EDI Mining Blasting Services for use at the Rio Tinto Coal Mount Thorley open cut coal mines (located 15km South West of Singleton in the Hunter Valley region of NSW).
Project's Supply Scope: